Inline Profiling

IPU320 Inline Profiling Unit

The increasing demand on enamelled rectangular copper wires are causing manufacturers to rethink production. In order to avoid even the smallest wire damage caused by winding and unwinding systems, inline production is increasingly becoming the focus of enamelled wire manufacturers.

Due to this market development, FUHR has developed an economical inline profiling unit that combines the rolling and profile drawing processes and combines the advantages of both technologies.

IPU | Inline profiling unit

Rent the IPU320

Plug & Play

Due to its small size of 2m x 2m, the IPU320 can easily be integrated into any wire enamelling line. No interface or control integration is required, as the inline profiling unit is supplied with an autonomous control system. Only a power connection is required.

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Rolling

The IPU320 provides a rolling force of up to 112 kN and thus, can roll rectangular copper wires with a thickness/width ratio of 1:1 to 1:8.

Drawing

With the help of polycrystalline diamond drawing dies, the wire is calibrated in the process so that the required tolerances and radii are easily maintained.

Due to the process speed, which is specified by the enamelling line, the lubricant film break-off at the edges, which is known in the drawing process, does not take place. This ensures a good surface quality of the wire and very low tool wear.

Recommended wire diameter for each dimension:

Width / Thickness	0,80	1,10	1,40	1,70	2,30	2,60	3,20	3,80	4,40	5,00	5,60	5,90	6,50	7,10	7,70	8,60	9,20	9,60
0,30				1,2	1,56
0,50		0,96	1,14	1,32	1,68	1,86	2,22	2,58
0,70	0,9	1,08	1,26	1,44	1,8	1,98	2,34	2,7	3,06	3,42	3,78
0,90		1,2	1,38	1,56	1,92	2,1	2,46	2,82	3,18	3,54	3,9	4,08	4,44	4,8
1,20			1,56	1,74	2,1	2,28	2,64	3	3,36	3,72	4,08	4,26	4,62	4,98	5,34	5,88	6,24	6,48
1,30			1,62	1,8	2,16	2,34	2,7	3,06	3,42	3,78	4,14	4,32	4,68	5,04	5,4	5,94	6,3
1,50				1,92	2,28	2,46	2,82	3,18	3,54	3,9	4,26	4,44	4,8	5,16	5,52	6,06	6,42
1,70				2,04	2,4	2,58	2,94	3,3	3,66	4,02	4,38	4,56	4,92	5,28	5,64	6,18
1,90					2,52	2,7	3,06	3,42	3,78	4,14	4,5	4,68	5,04	5,4	5,76
2,10					2,64	2,82	3,18	3,54	3,9	4,26	4,62	4,8	5,16	5,52
2,30					2,76	2,94	3,3	3,66	4,02	4,38	4,74	4,92	5,28
2,50						3,06	3,42	3,78	4,14	4,5	4,86	5,04
2,70							3,54	3,9	4,26	4,62
2,90							3,66	4,02	4,38	4,74
3,10							3,78	4,14	4,5
3,30								4,26	4,62
3,50								4,38
3,80								4,56